We have our own production house i.e. printing, powder coating, fabrication and packing all under one roof.
Printing
We use Digital 12 picoleter eco friendly printing machine which can print on vinyl as well as directly on any plain surface like sunboard, sunpack or MDF, The inks used have an outdoor life of 2 years and cannot be scratched from the surface even with a sharp object. This is the latest in Digital printing has very fine dots which ensure zero pixels even from a close distance and gives better results than Eco solvents, solvents or even screen printing.

Fabrication
In this metal structures are made by cutting, bending, and assembling. Various processes involved in fabrication are:

Cutting: All raw materials are bought in bulk directly from manufacturing units and are then cut to desired size. We have three Automatic straightning and cutting machines.

Bending : The Cut Metal pieces are then bent in dies with the help of power press and dies to the desired shape.

Welding :

Arc Welding

Spot welding

Gas welding

Mig Welding

All types of welding machines are available with us totaling 35 Nos. which help in speedy construction of the racks as per the requirements of the design and customers 

Powder Coating
In this process the required dispenser is first pre-treated in a 7 Tank Process and then powder quoted. In the Powder Coating, we have digitally controlled backing process with two ovens, three powder booths and electronic spray gun units and an automatic Air Compressor Unit. We follow all required quality parameters and tests for ensuring the smooth and fine finish of our racks along with the durability of coating.

Part preparation (Pretreatment)
In this process Removal of oil, soil, lubrication, greases and metal oxides is performed on the metal piece.
It consists of following steps:

Degreasing

Removal of rusting

Phosphating

Pasification

After degreasing, removal of rusts & Phosphating the water bath is apply on metal piece to be powder coated.

Powder Application:
After this powder is spray over metal piece with the help of electrostatic gun. The gun imparts a positive charge on the powder, which is then sprayed towards the object by mechanical or compressed air spraying & then accelerated towards the metal piece by the powerful electrostatic charge which then sticks to the metal piece.

Curing
In this thermoset powder is exposed to elevated temperature; it begins to melt, flows out & then chemically reacts to form a higher molecular weight polymer in a network like structure. Normally the powder cures at 200°C for 10 minutes & which varies according to piece of metal which is to be cured.

Testing:
In this we test the durability of coating which we applied on the metal piece.

Hammer Test: In this process we hammer the metal piece 3-4 times. If the coating removes from the metal piece after hammering the metal piece, it means the metal piece is not properly powder coated.

Scratch Test: In this process we scratch the metal piece with the blade horizontally and vertically. After that we cover that scratch area with cello tape and after that we remove that cello tape. If the powder coating removes with the cello tape, it means the powder coating is not done properly.

Packing
We use good quality packing material according to the requirement of the final products. The packing is done in such a way so that no breakage should take place while transportation. We use thermacoal, corrugated box & bubble wrap for packing of final products.